High Condensate System for Steam

High Condensate System for Steam Specification

Theory
Centrifugal Pump

Caliber
2550 mm

Noise Level
70 dB

Frequency
50/60 Hz

Mounting Type
Floor / Skid

Features
Energy Saving, Corrosion Resistant, Compact Design

Max Suction
7 meters

Head Size
855 meters

Flow Rate
0.535 m/hr

Inlet/Outlet
DN25, DN40, DN50

Working Temperature
upto 180C

Voltage
230V / 415V

Control System
PLC / Automatic

Discharge Pressure
Up to 8 bar

Speed
2900 rpm

Material
SS304 / SS316 / Cast Iron

Structure
Compact Skid Mounted

Power
0.75 kW to 11 kW

Standard
ISI / ISO 9001:2015

Fuel Type
Electric Driven

Pressure
Up to 8 bar

Usage
Steam Condensate Recovery

Application
Steam Boiler Condensate System

Suction Type
Horizontal

Seals Type
Mechanical Seal

Priming
Self Priming

Pump Type
Multistage / Single Stage

Capacity
506000 kg/hr

Pump Coupling
Flexible Coupling

Maintenance
Low Maintenance

Safety Valve
Integrated

Level Controller
Electronic Level Transmitter

Surface Finish
Epoxy Powder Coated

Flow Adjustment
Variable via VFD

Insulation
Thermal Insulation Provided

Cooling Method
Air Cooled

Installation
Ready to Install

Protection Class
IP55 Motor Enclosure

Service
Onsite Commissioning & Support

Ambient Temperature
-10°C to 50°C

Display
Digital Panel Indication

Drain Connection
Provided at Skid

High Condensate System for Steam Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
100 Units Per Month

Delivery Time
1 Week

About High Condensate System for Steam

Our system excels at collecting and returning condensate to the boiler, ensuring minimal energy loss and optimal system performance. Crafted for durability, it seamlessly operates in diverse industrial environments, addressing the challenges of high condensate loads. The user-friendly design facilitates easy integration into existing setups, providing a robust solution for condensate management. By efficiently recovering and recycling condensate, our High Condensate System not only reduces operational costs but also champions sustainability, contributing to a greener industrial footprint. Upgrade your steam system with this dependable, high-performance solution.

Specification

Capacity	1 ton to 12
Fuel	not required
Usage/Application	Industrial
Material	Mild Steel
Brand	IEPL
Working Pressure	0-5 (kg/cm2g)
Color	BLUE
I Deal In	New Only
Country of Origin	Made in India

Optimized for Industrial Steam Recovery

Our condensate system is designed for seamless integration with steam boilers, ensuring efficient recovery and reuse of condensate. The flexible coupling and self-priming centrifugal pump provide reliable operation, while the compact, skid-mounted design enables easy installation. This minimizes downtime and maximizes process efficiency for industries seeking energy savings and improved water management.

Advanced Automation and Control

Equipped with a PLC-based automatic control system, digital panel indication, and electronic level transmitter, this unit guarantees precise and safe operation. The variable frequency drive (VFD) allows users to easily adjust flow rates, making it versatile for varying process demands. Safety features, including integrated valves and electronic monitoring, promote operational security and reliability.

Durable Design for Diverse Environments

Constructed with high-quality SS304, SS316, or cast iron, and coated with epoxy powder, this system resists corrosion and is suitable for rigorous industrial conditions. Its operation is quiet (70 dB) and energy-efficient, supporting sustainable industrial processes. The IP55 motor enclosure and thermal insulation ensure safe and stable performance in ambient temperatures from -10C to 50C.

FAQ's of High Condensate System for Steam:

Q: How is the High Condensate System installed?

A: The system is delivered as a compact, skid-mounted unit, fully ready for installation. Floor mounting is supported, and the drain connection, power supply (230V/415V), and control interfaces are pre-integrated for hassle-free setup.

Q: What are the main benefits of using this condensate recovery system?

A: Key benefits include energy savings, lower water consumption, efficient condensate recovery, corrosion resistance, and minimal maintenance. Its advanced controls and automation maximize operational reliability and process efficiency.

Q: When should the flow rate be adjusted in this system?

A: Flow rate adjustments are typically made to suit process variations or optimize energy usage. The integrated VFD enables precise flow management between 0.5-35 m3/hr, adapting to seasonal, production, or boiler load changes.

Q: Where is this condensate system commonly used?

A: This unit is commonly utilized in steam boiler rooms, process plants, and industries where steam condensate requires efficient recovery and reuse, contributing to reduced operational costs and environmental impact.

Q: What process controls and safety features are provided in the system?

A: The system includes a PLC control system, electronic level transmitter, digital panel display, integrated safety valve, and thermal insulation. These features ensure safe operation, maintain required pressures, and enable continuous electronic monitoring.

Q: How does the system maintain low noise and safe operation?

A: Operating at noise levels 70 dB, supported by IP55 motor protection and vibration dampening, the system offers quiet and secure performance even in demanding environments. Continuous digital monitoring further enhances safety.

Q: What support is available after installation?

A: Onsite commissioning and technical support are provided, including setup, testing, and operator training. Ongoing service is available for troubleshooting, maintenance, and system optimization.